啤酒糖化发酵及饮料工程，无菌无氧化设计施工“行业专家”
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描述
针对全世界啤酒行业现有过滤槽法技术存在“效率瓶颈”缺陷，我司从原料粉碎开始到麦汁冷却结束全过程，进行全方位及关键环节的技术研发设计改进。通过燕京啤酒集团公司总部工程案例得出结论是：过滤槽法技术的过滤速度完全可以和压滤机相比；麦汁质量更好，有利于“品牌一致性”的提高。为此我公司申报了多项发明及实用新型专利。具体特点有：
Huayi Yiniang 2012 high speed saccharifying system: According to the defects existing in the filter tank method currently adopted in world’s beer industry, we have made all-round technical R&D, and design improvement in the key chains from raw materials milling to wort cooling. It is concluded from the case of Yanjing headquarters project that: The filtering speed of the filter tank technology can totally compare with filter press; wort quality is better, which is beneficial to the improvement of consistency with our brand. Our company has applied for many patents for invention and utility model patents. The detailed features include:
过滤速度快：
糖化批次单套糖化能力可达 12 次 / 日。
生产效率高：
生产能力比现有糖化系统提高 50%；
麦汁质量好：
由于整个糖化历经时间短，减少氧化的时间，同时大大减少了麦皮在醪液中的浸泡时间从而减少多酚等杂味物质的浸出，减少了不利风味的物质。
生产消耗底：
原料利用率的提高降低了粮耗，由于各锅换热面的优化设计提高了换热效率，蒸汽的消耗降低了；新的热冷转换等技术的应用，使 90% 的热能得以回收及使用；同时减少了原制冷系统对麦汁冷却水制备的制冷消耗，从而电耗大为降低。
突破的关键技术：
糖糊化锅搅拌系统的改进：使得搅拌更均匀柔和减少氧的溶解及杂味物质的浸出；机械结构的改进再也不用担心原料中砂砾对搅拌轴的磨损。
High filtering speed:
The saccharifying capacity of single set can reach 12 times per day.
High production efficiency:
The production capacity is 50% higher than that of the current saccharifying system.
Good wort quality:
As the time for the whole saccharifying process is short, the time of oxidization is shortened while the dipping time of the malt hull in the mash is greatly reduced, which helps to reduce the leaching of substances of foreign flavor and harmful flavored substances.
Low production consumption:
The improvement of raw materials’ utilization rate lowered grain consumption. Due to optimization of heat exchanging surfaces in all pots, the heat exchanging efficiency is enhanced and the consumption of steam is reduced. The application of the new heat and cold converting technology and other technologies enables 90% of heat energy to be used and recycled. In addition, the refrigeration consumption for the
preparation of cooling water of wort in the original refrigerating system is reduced, so the electric consumption is greatly lowered.
Key technology breakthroughs:
The improvement of rice cooker and mash tun kettle mixing system:
It makes the mixing more even and softer, reduces oxygen dissolving and the leaching of substance of foreign flavor; after the improvement of mechanical structure, there is no need to worry about the abrasion that the sand in the raw materials would cause to the mixing shaft.
各锅换热面的优化设计：大大提高了换热效率 K 值，保证了升温速率，降底了蒸汽使用压力，提高了热利用率；冷凝水的带压回收既能及时地将冷凝水排走又能减少其热能的损失。
热冷转换技术的应用：突破了原有技术对热回收的不彻底，热和水不能做到平衡，从而造成回收的热水富余得不到良好的应用。同时大大地节省了制冷的电耗。
过滤槽核心技术的重大突破：糖化的批次高低关键看过滤槽，当前国内过滤槽法技术全部存在效率低的瓶颈；华艺公司对过滤槽从宏观结构到每一个部件的细节都做了研发改进设计；特别是"结合糖"的快速溶出做了大量的理论研究和实验，建立了一系列的数学模型，终于突破了技术难题。使过滤速度提上新的台阶。并获得了国家发明专利。
多变量高集成的过程控制系统：完美地将工艺指标，装备参数及控制技术巧妙有机地整合为一体，用程序来体现其具体参数及过程控制严密的逻辑关系。使自动化控制水平更上新的台阶，同时为将来的智能化（工业4.0）打下了良好的基础。
Optimized design of heat exchanging surfaces in all pots: Not only the heat exchanging efficiency value K is greatly enhanced, the temperature rise rate is ensured, the steam working pressure is reduced but also the heat utilization rate is improved; The under pressure recycle of condensed water can realize timely discharging of the condensed water and reduce the loss of its heat energy.
Key breakthroughs of filter tank core technology: The quality of saccharifying depends on the filter tank. All of the filter tank technology has a choke point of low efficiency. Huayi Company has made R&D and improved design from macroscopic structure to every component’s details of the filter tank. Especially, a great number of theoretical researches and experiments have been carried out according to the fast dissolving-cut of sugar, and a series of mathematical models have been established, which finally solved the technical problem. As a result, the filtering speed has been enhanced to a new height and our company got a national invention patent.
Application of heat and cold converting technology: It has solved the problems of incomplete heat recycling and unbalanced heat and water in the original technology, which caused the situation that the residual heat of hot water recycled can’t be well applied. It has greatly saved electric consumption for refrigeration.
Process control system with high integration of multiple variables: The technological indexes, equipment parameters and control principles are integrated perfectly, and the rigid logical relation between the detailed parameters and process control is expressed by the procedures, so that the automatic control level is improved to a new stage.
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